AVANTGARDE ENGINEERING

Dual Force: ultra-fine grinding meets energy efficiency

Dual Force double working power immersion Basket Mills are outstanding energy-efficient and ultra-fine grinding machines.

Ultra-fine grinding for modern industry

This system is designed taking advantage of the double force of two independent engines with separate drives for grinding and mixing. The special design allows to optimize product circulation inside the vessel taking care of different flow behavior without changing the grinding maximum allowed speed

Performance at a glance

40 %

Energy savings

Reduced consumption by at least 40% compared to traditional machines for more sustainable production

50 %

Reduced time

Reduced Grinding Times
Halved grinding times thanks to double the power and optimized chamber design

1500 L

Maximum capacity

Larger production batches with 30kW of power to meet industrial needs

High efficiency grinding chamber

Equipped with an energy-efficient grinding chamber and two lateral agitators, the Dual Force is engineered to handle large batches while significantly reducing overall energy consumption. Its design allows for high throughput without compromising on product quality, making it an ideal solution for industries that require both scale and precision in their milling processes.

The wear-resistant chamber is fitted with internal pin impellers and a cooling cavity designed to eliminate hot spots, ensuring that the material is processed under controlled temperature conditions. This precise thermal management prevents overheating, preserves the integrity of sensitive materials, and guarantees uniform particle size distribution throughout the batch.

In addition to efficiency and durability, the Dual Force offers exceptional flexibility, capable of handling a wide range of product viscosities, densities, and formulations. Its robust construction, combined with advanced process engineering, minimizes maintenance needs and extends operational lifespan.

By integrating intelligent design with practical industrial performance, the Dual Force provides reliable, high-quality grinding results for demanding production environments. It enables manufacturers to optimize energy usage, improve product consistency, and achieve scalable, repeatable outcomes while maintaining safety and operational efficiency at every stage of production.

Innovative Dual Power system

The unique system harnesses the combined power of two independent motors with separate drives for grinding and mixing.

The special design allows for optimized product circulation within the tank, managing various flow behaviors without altering the maximum speed allowed for grinding.

Technical data

  • AISI 304 stainless steel support structure with anti-vibration reinforcements
  • High thickness base plate to fix the machine to the floor
  • Rectified and chromed steel telescopic head holder column
  • High thickness sheet metal head with anti-vibration reinforcements and pulley protection casings
  • Transmission by belt and pulleys
  • Belt and pulley transmission
  • Hydraulic lifting unit with electric pump embedded in the command group
  • Head lift stop with safety device
  • Shaft support with high-performance ball bearings
  • Main grinding shaft in AISI 304 stainless steel
  • Two lateral stirring shafts in AISI 304 stainless steel
  • Two stirring impellers in AISI 304 stainless steel
  • Efficient cooling cavities with no hot spots
  • Product temperature control sensor inside the grinding chamber
  • Wear-resistant electro-weed mesh milling chamber with different peg impellers
  • Electronic speed variation via inverter
  • Also available in an ATEX version
  • Band container closing system or Cradle with quick lock

Industry 4.0 configuration

Advanced management software with internal PLC, intuitive touch-screen interface and Ethernet connections for complete integration with company systems

Ready

  • Internal PLC for industrial process control
  • Intuitive touch-screen operator interface
  • Ethernet connections for network integration

Optional

  • Operator control panel with Wi-Fi
  • Router for remote assistance
  • Measurement software with predictive maintenance indicators
  • OEE indicators and panel with digital pointers
  • Software interface with the customer’s ERP

Main advantages

Energy savings 40%

Consumes 40% less energy than traditional machines, reducing operating costs

Times reduced by 50%

Ultra-fast grinding that halves production times while increasing productivity

70% fewer microspheres

Superior efficiency that dramatically reduces grinding material consumption

Industry 4.0

Advanced technology with internal PLC, touch-screen interface and Ethernet connections

Batches up to 1500L

High production capacity for large volumes with consistent efficiency

Quick cleaning

Cleaning times reduced by 60% thanks to the optimized chamber design

Ready to transform your production?

Contact our experts to find out how you can optimize your grinding processes

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