COMEC – The vanguard of Coating Process Engineering

Dual Force, the basket mill that performs a Batch in Half Time

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Explore our milling technology that evolves your process

Digital Predictivity & IoT

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Comec launches its digital software enabling machine self-optimization

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Sign up for a free, virtual face-to-face consulting session, with our experts in dispersion, grinding, dispensing and tinting!

A new Green Field Factory for Metal Paint Production Plant In Queretaro, Mexico, Awarded To Comec

DESIGNED AND MANUFACTURED BY COMEC

Comec celebrates 50 years of drawing innovation

Our company has always been known
as the vanguard of Coating Process Engineering

MORE

Kynesis: achieving better dispersion 5 times faster

MORE

From Kynepilot to Kynesis: the guaranty of linear scaleability from pilot batch to large productions

Dual Force, the basket mill that performs a Batch in Half Time

MORE

Explore our milling technology that evolves your process

Digital Predictivity & IoT

Comec launches its digital software enabling machine self-optimization

MORE

Sign up for a free, virtual face-to-face consulting session, with our experts in dispersion, grinding, dispensing and tinting!

MORE

DESIGNED AND MANUFACTURED BY COMEC

A new Green Field Factory for Metal Paint Production Plant In Queretaro, Mexico, Awarded To Comec

Comec celebrates 50 years of drawing innovation

Our company has always been known
as the vanguard of Coating Process Engineering

MORE

Kynesis: achieving better dispersion 5 times faster

From Kynepilot to Kynesis: the guaranty of linear scaleability from pilot batch to large productions

MORE

Dual Force, Success Stories

Case history: American Customer

“Dual Force cut down our total cycle time to less than half, without experiencing higher temperature. Thanks to Dual Force we also saved 65% of energy consumption per batch, becoming more competitive and drastically improving our lead time to market.”

Case history: European Customer

“We apply Dual Force on industrial coating, where margins are tight and time- and cost-savings are a must. Dual Force is very efficient compared to standard basket mills, it sets a new standard for the coating industry.”

Dual Force cuts cycle time by half and more compared to traditional basket mills

• Milling time reduced 50% and over
• Higher grinding power with less microbeads
• Cleaning time: reduced to 5 minutes
• Energy saving up to 40%
• 4.0 hardware and software allow Predictive
• Maintenance and early Remote Diagnostics
• State of the art Mechanical Design, high wear resistant grinding chamber with large surface cooling jacket
• Totally Paperless: operated by portable tablet (also EX-PROOF)
• Extra Model Range from 100 till 2,000 liter vessel

Kynesis, Success Stories

Case history: American Customer

“Thanks to Kynesis we replaced 4 traditional dissolvers and today we deliver paint to as much as 24 letdown tanks, just with one Kynesis only. We avoided expensive mezzanine platforms and we kept everything at floor level. We highly reduced our maintenance costs because Kynesis needs only few minutes per months. No need to enter into tanks to replace the cowles blade. And one rotor-stator gear lasts as much ad 9-10000 tons of grind paste.

Case history: European Customer

We work with a 45 KW Kynesis for high solid epoxy resins. The efficiency compared to traditional dissolvers is much higher. The machine allows to get a very homogeneous mass that avoid filtering. Since its speed allows much higher throughput we have decided to install one unit connected to two existing mixers.

The Kynesis’ Revolution

• Productivity is unmatched: up to 25t hourly, with cycle time down 70 to 80%
• Profitability increases significantly vs. traditional dissolvers
• Cleaning media: 25 to 50 liter only
• Flexibility of use from pilot to large batches
• Energy saving between 25% to 50%

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KYNEPILOT, FROM 7L UP:
BATCH SIZE WITH LINEAR SCALABILITY

RECIPE SCALE-UP FROM TANKS
TO MECHANICAL LINEARITY

• OEE (Overall Equipment Effectiveness) Indicators
• Preventative maintenance indicators
• Devices cockpit
• Compact footprint layout
• Total integration with Customer’s ERP

DOWNLOAD BROCHURE

The technological disruption in the field of Internet of Things (IoT) is the predictive analytics on IoT.
The predictive analytics on IoT accomplish the goal of smart automation for anticipating and minimizing/eliminating downtimes and unforeseen negative events in our processes and technologies.

After the analysis process the next step in the process is to implement the result in achieving higher efficiency. The process involves use of proper classification and clustering tool which helps us in managing big dataset generated by the IoT appliances.

Maintenance 4.0

Comec maintenance 4.0, supply options:
«Proactive maintenance»: activation of «counters» on selected devices for the management of a plan of maintenance interventions. «Advanced proactive maintenance»: activation of statistic checks for the «capture» of values, send by sensors on the line, that can be marked as «out of range». These cases identify an anomalous behaviour of the devices that can cause a decrease in performances or, in the worst case, the break of a device.

Comec next maintenance 4.0:
Comec is in progress in order to supply to the customers a service of «predictive maintenance» based on the advance analytics opportunities.

KPI Performance 4.0

IoT & KPI performances: an unique cockpit for the enterprise

OEE = Availability X Performance X Quality

IoT paradigm offers a new powerful system for the monitoring of the OEE of the manufacturing plants, particularly when they are conceived as part of the new industry 4.0 – as Comec has in its own DNA.