Triple shaft stationary mixer dissolvers
Dynamix MD3 stationery mixers dissolvers are machines for medium and high viscosity products dispersion and mixing positioned on supporting platforms, engineered and manufactured to work in difficult industrial conditions. The processing cycle takes place inside closed vessels hanging on a platform or positioned on the ground. Equipped with a triple shaft, with a low-speed mixing shaft, a high-speed dispersion shaft and a scraping anchor shaft, also configurable in vacuum version, they can meet every production need thanks to a wide range of engines up to 250k. This allows to handle products with viscosities from 40,000 to 310,000 Cp and in batches up to 13,000 L.
Main advantages
- Innovative technology enabling industry 4.0 that optimizes business processes in terms of management time, costs and quality
- Continuous process control thanks to internal PLC
- Total integration with the production flow and the company ERP
- Efficient recipe management, high product repeatability and reduction of production waste
- Minimization of breakdowns and unwanted downtime by predictive maintenance indicators
- Remote assistance for immediate customer support
- Special design allowing for an easy maintenance of the transmission system
Technical features
High-speed dispersion group with:
- High thickness sheet metal head with anti-vibration reinforcements and pulley protection casings
- Transmission by belts and pulleys
- Shaft support with high performance ball bearings
- AISI 304 stainless steel lateral high-speed dispersion shaft
- Height-adjustable impellers with head gliding during mixing
- AISI 304 stainless steel Turbo type toothed impeller
- AISI 304 stainless steel intermediate Cowles type impeller
Low-speed mixing group with helical screw with:
- Shaft support with high performance ball bearings
- AISI 304 stainless steel lateral low-speed mixing shaft
- Gear motor with coaxial transmission directly coupled to the low-speed mixing shaft
- Wendel-type helical screw impeller
Scraping anchor shaft group with:
- Shaft support with high performance ball bearings
- AISI 304 stainless steel central shaft with AISI 304 stainless steel anchor scraper with adjustable blades
- Gear motor with coaxial transmission directly coupled to the scraping anchor shaft
- AISI 304 stainless steel welded-top vessel with rounded bottom with cylindrical construction and vertical axis
- Different dust and liquid supply systems integrated in the lid
- Electronic speed variation with inverter
- Also available in ATEX version
Accessories
- Hydraulic lifting unit with electric pump embedded in the command group
- Servo-ventilated engine for main engine forced cooling
- Product temperature sensor integrated into the shaft
- Level sensor (Encoder)
- Foam sensor
- Safety pressure switch
- Work cycle timer
- Possibility of installing a second high-speed dispersion group in place of the low-speed mixing group
- Cup impeller, replacing Cowles impeller, in case of high viscosity and density products qith quartz and sand
- Possibility to unload the product in over-pressure execution for vacuum versions
- Mirro-polished or coated with wear-resistant materials tank’s inner wall
- Integrated weighing platform system through base with laod cells
- Washing system by rotating heads fixed on the lid or a motorized immersion lance with rotating washing heads
4.0 Industry
Configurations
Industry 4.0 configuration is guaranteed by a management software and customer management interface.
For Industry 4.0 Ready installations we provide internal PLC for industrial process control, intuitive operator touch interface and Ethernet connections
For customers choosing Industry 4.0 Optional installation, we provide:
- Wi-Fi Operator control panel
- Router for remote assistance
- Latest generation Misura software which includes Predictive Maintenance indicators, OEE indicators, panel with digital pointers and Software interface with customer Enterprise Resource Planning (ERP) system
Configurations
- F version: Triple shaft, equipped with a fixed lid for dust and vapor-tight processing
- SV version: Triple shaft, equipped with a fixed rounded lid for vacuum sealing (SV)
Applications
Wall plasters
Thick coatings, Epoxy products
Glues, Putties, Sealants, Adhesives
Plastic materials
Cosmetic products
