From Virtual to Real Factory
Smart solutions, feasibility studies and flow analysis combined with innovative production technologies to improve working conditions, create new business models, increase productivity and quality in plant production, designing an Innovative Factory.
We provide comprehensive manufacturing strategy consulting, built on advanced business analytics and modeling solutions aimed at lowering production costs, increasing operational efficiency, and maximizing productivity. Our proprietary platform, Qoncept, is specifically designed to support our partners’ capital investment programs, whether for small-scale operations or full-scale turnkey projects, ensuring every investment is strategically aligned with long-term business goals.
By applying Lean Manufacturing concepts, we drive a new approach to the Engineering of production facilities. This methodology focuses on improving key performance indicators (KPIs) across the board, delivering measurable reductions in energy consumption, inventory costs, yield losses, waste generation, and overall investment expenditure.
Through the systematic collection of project base data combined with process modeling, we provide our partners with solid, data-driven insights that support effective process changes and operational improvements, creating true added value.
Our consulting services cover:
- Efficient production and logistics process design
- Accurate production capacity dimensioning
- Batch optimization for improved throughput and reduced cycle times
- Identification of plant production savings and efficiency gains
- Preliminary investment estimates and cost-benefit analysis
- Inventory reduction strategies to free working capital
- Payback and profitability assessments to validate investment decisions
By combining technical expertise, analytical modeling, and practical industrial experience, we enable our Partners to make informed strategic decisions, achieve operational Excellence, and maximize the Return on their manufacturing Investments.
Virtual Factory Engineering
- Business Model Analysis
- Project Charter
- Project & Site Classification
- Process Control & Operation Management
- Energy & Waste Optimization
Dynamic Modelling and Detail Engineering
- Education Strategy & Risk Assessment
- Function & Cost Analysis
- Constructability
- Commissioning & Start-up
Investment Analytics
Focused on economic modelling and financial returns to support Concept Engineering projects, we have extended its reach and scope supporting complete business change, product portfolio alignment, raw material optimization and lean processes.
Able to analyze multiple inputs incorporating historical, production, scheduling, inventory movements and sales data, it provides a huge impact across the business.
More recently, the Investment Analytics unit developed bespoke tools to integrate broader business metrics into engineering investment and optimisation, and the latest development has been the introduction of Artificial Intelligence benefits into the process providing unique insights and self-learning capabilities into the business and engineering mix.
Designed for you, developed for your business.
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