The ultimate dispersing technology

Kynesis

High-speed in-line dispersion system. Revolutionary dispersing technology working on the rotor-stator principle for continuous in-line dispersion with immediate powder wetting.

Enhance efficiency and reduce processing time in powder slurry production

Designed to maximize efficiency and speed in powder slurry preparation, our revolutionary high-speed dispersing technology operates on the rotor–stator principle. Continuous in-line dispersion generates high shear forces, ensuring an ultra-fine and homogeneous distribution of solid particles (suspensions) and liquids (emulsions)

Performance at a glance

70 %

Energy savings

40% to 70% energy saving compared to traditional rotor-dynamic pump systems

90 %

Cleaning reduction

Up to 90% cleaning agent reduction with easy cleaning of dispersing chamber

200 kW

Maximum power

Wide range of motors able to satisfy every production need up to 200 kW

Ultra-fast dust absorption

Optimized low-volume mixing chamber for high-speed dispersion and mixing of powders and liquids. Vacuum suction enables rapid dust absorption, preventing any dust emission during powder induction.

An automatic valve, resistant to suction above the chamber, prevents wetting of the powder inlet tubes, ensuring clean, efficient, and uninterrupted operation.

Instant dispersion during powder induction

We offer a wide range of AISI 316 stainless steel rotors and stators, engineered to handle products with varying viscosities, densities, and dispersion requirements, making them suitable for a broad spectrum of industrial applications. Each component is precision-manufactured to withstand demanding production conditions while ensuring durability, corrosion resistance, and long-term performance.

The innovative rotor-stator design guarantees instant powder wetting and efficient dispersion, eliminating lumps and agglomerates to deliver a uniform particle distribution from the very first contact. This ensures consistent product quality, reduces processing times, and maximizes energy efficiency throughout the mixing and dispersion process.

Our systems are designed to adapt to different formulations and production scales, offering flexibility for both small batches and large-scale industrial operations. Combined with robust mechanical construction and advanced process control, these rotor-stator units provide reliable, repeatable, and high-performance results for even the most challenging materials.

By integrating precision engineering with cutting-edge dispersion technology, Comec ensures that each rotor-stator system delivers optimal efficiency, superior product quality, and consistent results, meeting the highest standards of modern industrial production.

Engineered for ultimate flexibility and versatility

Handle a wide range of products and viscosities with multiple configurable options in a single machine. Simple to install and easily integrated into existing processes.

Suitable for a broad spectrum of applications, including revamping of existing systems. Electronic speed control via inverter ensures precise adjustment for optimal results with every formulation.

Technical data

  • Low volume mixing chamber for high-output dispersion and mixing
  • Unit for wetting and dispersing powders with immediate action
  • Wide range of rotors and stators in AISI 316 stainless steel
  • Manage products with different viscosities, densities, fineness requirements
  • Vacuum suction for rapid dust absorption
  • Automatic valve resistant to suction above mixing chamber
  • Prevents wetting of powder inlet tubes
  • Electronic speed regulation by inverter
  • Components made of AISI 304 stainless steel
  • Components in contact with product made of AISI 316 stainless steel
  • Self-lubricated mechanical seal for maintenance-free operation
  • Surface treatments for high wear resistance inside process chamber
  • Temperature sensor for process monitoring
  • Pressure sensor for system control
  • Flow sensor for precise measurement
  • Wide range of motors up to 200 kW capacity
  • Simple installation with easy integration into existing processes
  • Large range of applications including revamping processes

Industry 4.0 configuration

Advanced management software with internal PLC, intuitive touch-screen interface and Ethernet connections for complete integration with company systems

Ready

  • Internal PLC for industrial process control
  • Intuitive touch-screen operator interface
  • Ethernet connections for network integration

Optional

  • Operator control panel with Wi-Fi
  • Router for remote assistance
  • Measurement software with predictive maintenance indicators
  • OEE indicators and panel with digital pointers
  • Software interface with the customer’s ERP

Main advantages

Total ERP integration

Total integration with production flow and company ERP for seamless data management and workflow optimization

Remote assistance

Immediate customer support through remote assistance capabilities, minimizing downtime

40-70% energy saving

Impressive energy efficiency compared to traditional rotor-dynamic pump systems

No dust emission

Clean operation with immediate dispersion during powder induction, maintaining a dust-free environment

90% cleaning reduction

Easy cleaning of dispersing chamber with up to 90% reduction in cleaning agent usage

Predictive maintenance

Minimization of breakdowns and unwanted downtime through predictive maintenance indicators

High flexibility

Versatility to cover wide range of products, viscosities with different configurations in single machine

Recipe management

Efficient recipe management with high product repeatability and reduction of production waste

Reduced downtime

Significant reduction of downtime between different batches thanks to quick cleaning system

Ready to transform your production?

Contact our experts to find out how you can optimize your grinding processes

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