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Dynamix DCLV - Comec Avantgarde Engineering
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Dynamix DCLV

Double shaft mobile vessel dissolver

Dynamix DCLV low speed-high speed mobile vessel Dispersers are machines for medium and high viscosity products dispersion and mixing, engineered and manufactured to work in difficult industrial conditions. Equipped with a double shaft, with a high-speed dispersion shaft and a low-speed mixing shaft with scraping blades, which can also be configured in vacuum version, they can meet every production need thanks to a wide range of engines up to 110 kW. This allows to manage products with viscosity from 50,000 Cp up to 1,000,000 Cp and in batches up to 3,000 L.

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Main advantages

  • Innovative technology enabling industry 4.0 that optimizes business processes in terms of management time, costs and quality
  • Continuous process control thanks to internal PLC
  • Total integration with the production flow and the company ERP
  • Efficient recipe management, high product repeatability and reduction of production waste
  • Minimization of breakdowns and unwanted downtime by predictive maintenance indicators
  • Remote assistance for immediate customer support
  • Special design allowing for an easy maintenance of the transmission system

Technical features

  • Thick carbon steel supporting structure with anti-vibration reinforcements
  • Rectified and chromed steel telescopic head holder column
  • High thickness sheet metal head with anti-vibration reinforcements and pulley protection casings
  • Shaft transmission system by belts and pulleys
  • Hydraulic lifting system managed by heavy duty hydraulic power pack
  • High speed dispersion shaft with:
      • Shaft support with high performance ball bearings
      • AISI 304 stainless steel high-speed dispersion shaft
      • Main engine coaxial to the high-speed dispersion shaft
      • AISI 304 stainless steel Cowles or Turbo type toothed impeller for medium-high viscosity products dispersion
  • Mixing shaft with:
      • Shaft support with high performance ball bearings
      • AISI 304 stainless steel mixing shaft
      • Gear motor directly coupled to the mixing shaft
      • AISI 304 stainless steel butterfly impeller
      • Three scraping blades applied to the butterfly impeller by a AISI 304 stainless steel structure
  • Height-adjustable impeller with head gliding during mixing
  • Flat lid for dust and vapor-tight processing or rounded lid for vacuum processing
  • Different dust and liquid supply systems integrated in the lid
  • Vessel locking systems
      • Fast Clamping: characterized by easy entering of the vessel, fast locking and high resistance to lateral loads. Manual locking clamps with safety micro-contact for machine start only when the container is blocked
      • Double centering arm: characterized by fork opening of the arms with automatic centering of the vessel under the dispersion impeller while the support saddles facilitate the correct positioning of the vessel. The worm screw with increased thread guarantees an easy opening and closing of the locking. High resistance to lateral loads. Possibility of fixing vessels with different diameters. Possibility of motorizing the opening and closing of the locking system
  • Electronic speed variation with inverter
  • Also available in ATEX version

Accessories

  • Condenser, vacuum pump and safety clamps for under-vacuum (SV) executions
  • Lifting column with external fairing
  • Safety pressure switch
  • Servo-ventilated engine for main engine forced cooling
  • Product temperature sensor integrated into the shaft
  • Work cycle timer
  • Butterfly and ball valves for raw materials loading
  • Vessel with cavities for cooling and with external insulation for heating
  • Reinforced extruder-ready vessel
  • Integrated weighing platofrm system through base with load cells
  • Washing system (only in case of a rounded lid with lid-container locking clamps) by rotating heads fixed on the lid or a motorized immersion lance with rotating washing heads

4.0 Industry
Configurations

Industry 4.0 configuration is guaranteed by a management software and customer management interface.

For Industry 4.0 Ready installations we provide internal PLC for industrial process control, intuitive operator touch interface and Ethernet connections

For customers choosing Industry 4.0 Optional installation, we provide:

  • Wi-Fi Operator control panel
  • Router for remote assistance
  • Latest generation Misura software which includes Predictive Maintenance indicators, OEE indicators, panel with digital pointers and Software interface with customer Enterprise Resource Planning (ERP) system

Configurations

  • F-G version: Double shaft, equipped with a flat (F) height-adjustable lid and impeller gliding (G) for dust and vapor-tight processing
  • SV-G version: Double shaft, equipped with a rouded height-adjustable lid and impeller gliding (G) for vacuum sealing (SV)

Technical data

Applications

Paints

Thick coatings, Epoxy products

Sealants, adhesives

Plasters, putties