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Dynamix DCL - Comec Avantgarde Engineering

Dynamix DCL

Low-speed single shaft mobile vessel dissolver

Dynamix DCL mobile vessel Dispersers are machines for medium and high viscosity products mixing, engineered and manufactured to work in difficult industrial conditions. Equipped with a low-speed mixing single shaft, also configurable with scraper and in vacuum version, they can meet every production need thanks to a wide range of engines up to 110 kW. This allows to manage products with viscosity from 50,000 Cp up to 1,000,000 Cp and in batches up to 3,000 L.

Main advantages

  • Innovative technology enabling industry 4.0 that optimizes business processes in terms of management time, costs and quality
  • Continuous process control thanks to internal PLC
  • Total integration with the production flow and the company ERP
  • Efficient recipe management, high product repeatability and reduction of production waste
  • Minimization of breakdowns and unwanted downtime by predictive maintenance indicators
  • Remote assistance for immediate customer support
  • Special design allowing for an easy maintenance of the transmission system

Technical features

  • Thick carbon steel supporting structure with anti-vibration reinforcements
  • Rectified and chromed steel telescopic head holder column
  • High thickness sheet metal head with anti-vibration reinforcements and pulley protection casings
  • Shaft transmission system by belts and pulleys
  • Hydraulic lifting system managed by heavy duty hydraulic power pack
  • Shaft support with high performance ball bearings
  • AISI 304 stainless steel mixing shaft
  • Gear motor directly coupled to the mixing shaft
  • AISI 304 stainless steel butterfly impeller
  • Three scraping blades applied to the butterfly impeller by a AISI 304 stainless steel structure
  • Height-adjustable impeller with head gliding during mixing
  • Different dust and liquid supply systems integrated in the lid
  • Vessel locking systems
      • Fast Clamping: characterized by easy entering of the vessel, fast locking and high resistance to lateral loads. Manual locking clamps with safety micro-contact for machine start only when the container is blocked
      • Double centering arm: characterized by fork opening of the arms with automatic centering of the vessel under the dispersion impeller while the support saddles facilitate the correct positioning of the vessel. The worm screw with increased thread guarantees an easy opening and closing of the locking. High resistance to lateral loads. Possibility of fixing vessels with different diameters. Possibility of motorizing the opening and closing of the locking system
  • Flat lid for dust and vapor-tight processing and multiple vessel diameters or rounded lid for under-vacuum executions
  • Electronic speed variation with inverter
  • Also available in ATEX version

Accessories

  • Motorized internal scraper (RI) with opposite movement compared to the dispersion impeller, which can keep the vessel wall constantly clean, conveying the product to the central area even during the disareation phases (in place of the three scraping blades applied to the butterfly impeller)
  • Condenser, vacuum pump and safety clamps for vacuum version (SV) machines
  • Lifting column with external fairing
  • Safety pressure switch
  • Servo-ventilated engine for main engine forced cooling
  • Product temperature sensor integrated into the shaft
  • Work cycle timer
  • Butterfly and ball valves for raw materials loading
  • Reinforced vessel with cooling cavities and external insulation for heating
  • Reinforced extruder-ready vessel
  • Integrated weighing platofrm system through base with load cells
  • Washing system (only in case of a rounded lid with lid-container locking clamps) by rotating heads fixed on the lid or a motorized immersion lance with rotating washing heads

4.0 Industry
Configurations

Industry 4.0 configuration is guaranteed by a management software and customer management interface.

For Industry 4.0 Ready installations we provide internal PLC for industrial process control, intuitive operator touch interface and Ethernet connections

For customers choosing Industry 4.0 Optional installation, we provide:

  • Wi-Fi Operator control panel
  • Router for remote assistance
  • Latest generation Misura software which includes Predictive Maintenance indicators, OEE indicators, panel with digital pointers and Software interface with customer Enterprise Resource Planning (ERP) system

Configurations

  • F-G version: Single shaft, equipped with a flat (F) height-adjustable lid and impeller gliding (G) for dust and vapor-tight processing
  • RI-G version: Single shaft, equipped with a flat height-adjustable lid and impeller gliding (G) and an internal motorized scraper (RI) for dust and vapor-tight processing
  • SV-G version: Single shaft, equipped with a rounded height-adjustable lid with impeller gliding (G) for vacuum sealing (SV)
  • RI-SV-G version: Single shaft, equipped with a height-adjustable rounded lid with impeller gliding (G) and an internal motorized scraper (RI) for vacuum sealing (SV)

Technical data

Applications

Plasters, polyesters, silicones

Thick coatings, Epoxy products

Glues, putties, sealants, adhesives,..

Plastic materials

Cosmetic products